Designing the Corn Cob AlignerTags: design and think
Task: Design an aligner for the beater bar
The ice cube tray is 9 holes wide and each hole is 16.50mm wide and long. Using these measurements, we created an aligner that would cause the ice cube tray to roll into a cylinder.
However, this system has issues. First, we wanted the edges to still be mildly compliant, and this wheel filled out the edge rows to full depth, making them a little too tough. Plus, they made the silicone height too variable, so that we couldn't solely pick up the balls. So, we designed a second aligner with shorter spokes so that the edges would be fully compliant while still being held securely.
We need to finish up the corn-cob beater bar, but after that we'll be able to start testing.